Viscous Foam Deposition
Sticky substances form dense deposits in mesh openings.
Problems · Troubleshooting
Why Demister Pads Block & Foam Separation Fails
Symptoms · Root Causes · Proven SolutionsDust and sticky foam block wire mesh, increasing resistance, reducing gas volume and allowing foam and mist to escape from the tower.
What Is Happening?
Dust and sticky foam block wire mesh, increasing resistance, reducing gas volume and allowing foam and mist to escape from the tower.
Common Symptoms
- System pressure drop rises sharply
- Exhaust flow and handling capacity fall
- Foam and mist overflow from the tower top
- Local blockage creates uneven airflow
4 Root Causes
Fine Powder Accumulation
Deep dust buildup cannot clear under normal airflow.
Corrosion & Deformation
Broken or distorted mesh loses separation efficiency.
Wrong Mesh Density
Excess density blocks easily; low density misses fine droplets.
3 Recommended Actions
Customize Mesh Specification
Match density, thickness and material to foam, particles and corrosion.
Use High-Pressure Washing
Flush deposits regularly to restore ventilation.
Upgrade Mesh Material
Use corrosion-resistant, anti-clogging woven structures.
Products for This Working Condition
Mist Elimination Products
Demister Pad
Wire-mesh droplet separator for efficient 3–5 μm mist removal with low pressure drop and flexible materials.
View Product
Mist Elimination Products
Demister Vane
Chevron-vane gas-liquid separator with high flow capacity, low pressure drop and broad corrosion-resistant material options.
View ProductNeed Help Solving This Filtration Problem?
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